Waste Reduction

Eliminate wasteful packaging

A custom cardboard box can save packaging waste in more ways than you might realize.
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Don’t lose a fortune in wasted space

Just a few inches of extra empty space in your packaging can have a huge impact on your bottom line. The average shipping box is 40-60% empty space. By creating custom boxes with an On Demand Packaging® solution, Packsize customers solve this problem and report immediate cost savings.

40%

Box size reduction

A photo of a poorly packaged water bottle in a cardboard box with wasted space and unnecessary paper filler.

Box dimensions: 14.75″ x 10″ x 6.25″
Amount of empty space: ~89%
DIM weight: 7 lbs.
Corrugated used: 5.86 square feet
*Product simulated

A photo of a water bottle in a right-sized box with little wasted space and material.

Box dimensions: 7″ x 4.25″ x 4.25″
Amount of empty space: ~17%
DIM weight: 1 lb.
Corrugated used: 1.46 square feet
*Product simulated

Save with right-sized packaging

Use less void fill

By eliminating or reducing filler material needed to protect the product during shipment, we’re able to eliminate about $0.50 of packaging materials per box. When shipping hundreds of boxes, these savings will add up fast. What’s more, void filler is usually the most unsustainable part of your package—it’s often made from plastics that don’t naturally decompose and aren’t easily recycled.

An image of wasted plastic bubble wrap.
A graphic showing the amount of wasted space in a box using a camera for a reference.

Save on DIM charges

Nowadays, most shippers treat a box that’s the size of one cubic foot the same as a box that weighs 10 pounds. Every inch of space saves you money when it comes to dimensional weight charges.

Save more than just money

Optimize warehouse space

Free-up valuable warehouse space by eliminating your box inventory.

Improve supply chain

Smaller boxes mean more boxes per truck, which drives a ripple effect throughout the entire supply chain, and saves on CO2.

Increase sustainability

Right-sized packaging is eco-friendly packaging.

Driven to provide a right-sized package for every order

With a large number of SKUs and ever-growing need for different box sizes, the Parts Unlimited team knew it was time to implement a flexible, eco-friendly packaging solution to reduce shipping charges, corrugated usage, and void fill.

Since implementing the On Demand Packaging® system, Parts Unlimited reduced box size by 40% and void fill usage by 60%.

EBOOK

Guide to right-sized packaging for industrial manufacturers

Automated packaging solutions can streamline your packaging process by producing the right-sized box for each product on demand. This can make the packaging process faster, more ergonomic, cost-efficient, and less wasteful.

Download the ebook
A photo of robot arms in action at Mack Molding.
Now we can produce exactly what our production needs require.
Bryan Campbell
Headquarters Plant Mgr.
,
Mack Molding
Read their story →
A photo of right-sized boxes on a conveyor at CEVA Logistics before final packaging.
Now, we have a perfectly fitting box for every order which results in reduced transportation costs and a smaller environmental footprint.
Mark Romme
Project Manager
,
CEVA Logistics
Read their story →
A photo of right-sized boxes on a conveyor at CEVA Logistics before final packaging.
Now, we have a perfectly fitting box for every order which results in reduced transportation costs and a smaller environmental footprint.
Mark Romme
Project Manager
,
CEVA Logistics
Read their story →
A photo of right-sized boxes on a conveyor at CEVA Logistics before final packaging.
Now, we have a perfectly fitting box for every order which results in reduced transportation costs and a smaller environmental footprint.
Mark Romme
Project Manager
,
CEVA Logistics
Read their story →
A photo of right-sized boxes on a conveyor at CEVA Logistics before final packaging.
Now, we have a perfectly fitting box for every order which results in reduced transportation costs and a smaller environmental footprint.
Mark Romme
Project Manager
,
CEVA Logistics
Read their story →
A photo of right-sized boxes on a conveyor at CEVA Logistics before final packaging.
Now, we have a perfectly fitting box for every order which results in reduced transportation costs and a smaller environmental footprint.
Mark Romme
Project Manager
,
CEVA Logistics
Read their story →
A photo of the POCO Logistics Center in Böhnen, Germany. Here, boxes are packed with a Packsize packaging solution.
With standard boxes, you need a lot of filling material - otherwise, the ordered items are thrown around and possibly get damaged. On-Demand Packaging is a win-win situation for us - it saves shipping and material costs and protects the environment.
Christian Strödter
Project Manager
,
POCO
Read their story →
A photo of right-sized boxes on a conveyor at CEVA Logistics before final packaging.
Now, we have a perfectly fitting box for every order which results in reduced transportation costs and a smaller environmental footprint.
Mark Romme
Project Manager
,
CEVA Logistics
Read their story →

Solve the sustainability challenges within your packaging supply chain

Take advantage of Packsize’s smarter packaging commitment and long-standing industry expertise. Request a Packsize analysis today.